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Production Capacity

We are equipped with modern infrastructure coupled with state-of-the-art plant and machinery along with in-house expertise which has given us competitive edge in manufacturing world-class Cylinder Liners.

  • Infrastructure
  • Production Process
  • Quality Control
  • Finish Products
  • Packing

Infrastructure

 

Factory

Our manufacturing activities are spread over 11,000 sqr. mts. of land and a shed area of more than 45,000 sq. ft.

The manufacturing unit has separate built-up units for each of the major production processes.

 

Foundry Divison

 

Induction Melting Furnace

Melting is one of the beginning prominent process of the casting. Due care is taken while melting like charge preparation as per customer material requirement. We have three 500kg. medium frequency induction furnace. Induction melting is mainly used for critical quality material requirements in chemical, physical and microstructure properties.

 

Production Process

  • Inspection of incoming raw material for getting out put of desired composition and properties by adding additives to get defect free casting
  • Casting of raw material in latest Induction Furnaces to provide uniform material grade
  • Centrifugal casting process facilitating better dense structure
  • Shell moulding for Air Cooled Blocks giving excellent finish

Our Machines

 

Plateau Honing Machine

 

Turning Shop

 

Turning Shop

 

Vertical Boring Machine

Plateau Honing Machine   Turning Shop   Turning Shop   Vertical Boring Machine
             

Honing Machine

 

CNC Turning Machine

 

CNC Turning Machine

 

Laster Marking Machine

Honing Machine   CNC Turning Machine   CNC Turning Machine   Laster Marking Machine
             
   

Tool Room Equipments

 

Tool Room Equipments

   
    Tool Room Equipments   Tool Room Equipments    
  • Rough and semi-finish machining on heavy duty Lathe Machines.
  • Outer diameter machining on latest CNC Machines to give high accuracy in dimensional parameters, surface roughness & geometrical parameters.
  • Boring operation on Vertical Machining center to maintains dimension accuracy, taper, ovality and surface finish.
  • Honing process on Plateau Honing Machine to achieve required quality parameters like surface finish Ra, Rt, Rmax, R3z, Rp, MR1, MR2 etc. with process control indicators like Cp/Cpk.
  • Outer Diameter grinding of Dry Type Liners on Grinding Machines.